In inqaku lokugqibela, sazisa ukuvela kwee-dispersants, ezinye iindlela kunye nemisebenzi yabasasaza. Kwesi sicatshulwa, siza kuphonononga iintlobo ze-dispersants kumaxesha ahlukeneyo ngembali yophuhliso lwabasasazi.
Traditional low molecular ubunzima ukumanzisa kunye agent achithayo
I-dipersant yokuqala yayiyi-triethanolamine ityuwa ye-fatty acid, eyasungulwa kwimarike malunga ne-100 kwiminyaka edlulileyo. Le dispersant isebenza kakuhle kakhulu kwaye inoqoqosho kwizicelo zepeyinti zemizi-mveliso ngokubanzi. Akunakwenzeka ukuyisebenzisa, kwaye ukusebenza kwayo kokuqala kwinkqubo ye-alkyd yeoli ephakathi akubi.
Kwiminyaka yoo-1940 ukuya koo-1970, ii-pigments ezazisetyenziswa kwishishini lokugquma yayizii-pigments ezingaphiliyo kunye ne-organic pigments ekwakulula ukuyisasaza. Izisasazi ngeli xesha yayiziizinto ezifana ne-surfactants, kunye neqela le-pigment anchoring kwelinye icala kunye necandelo elihambelana neresin kwelinye icala. Iimolekyuli ezininzi zazinendawo enye kuphela yokubeka ibala.
Ngokwembono yesakhiwo, zinokwahlulwa zibe ngamacandelo amathathu:
1 Ngokomzekelo, i-acids modified fatty acids kunye neebhloko eziphuhliswe yi-BYK kwi-1920-1930, ezifakwe ityuwa nge-long-chain amines ukufumana i-Anti-Terra U. Kukho ne-BYK ye-P104 / 104S kunye namaqela aphezulu asebenzayo asekelwe kwi-DA yokuphendula. I-BESM® 9116 esuka eShierli yi-dispersant deflocculating kunye ne-disperant standard kwishishini le-putty. Inomanzi kakuhle, iipropati ezichasayo kunye nokuzinza kokugcina. Iyakwazi nokuphucula iipropati ezichasene ne-corrosion kwaye isetyenziswa ngokubanzi kwi-anti-corrosion primers. I-BESM® 9104/9104S ikwayinto eqhelekileyo elawulwa yi-flocculation dispersant enamaqela amaninzi okubambelela. Inokwenza ulwakhiwo lwenethiwekhi xa ihlakaziwe, eluncedo kakhulu ekulawuleni intlenge ye-pigment kunye nombala odadayo. Kuba okunamafutha acid derivative dispersant izinto ekrwada azisaxhomekekanga petrochemical imathiriyeli ekrwada, ziyahlaziywa.
(2) I-Organic phosphoric acid ester polymers. Olu hlobo lwe-dispersant lunamandla okubambelela kwindalo yonke kwii-pigments ze-inorganic. Ngokomzekelo, i-BYK 110/180/111 kunye ne-BESM® 9110/9108/9101 esuka e-Shierli zi-dispersants ezigqwesileyo zokusasaza i-titanium dioxide kunye nee-pigments ze-inorganic, kunye nokunciphisa i-viscosity ebalaseleyo, ukuphuhliswa kombala kunye nokusebenza kokugcina. Ukongeza, i-BYK 103 kunye ne-BESM® 9103 evela eShierli zombini zibonisa inzuzo egqwesileyo yokunciphisa i-viscosity kunye nokuzinza kokugcina xa usasaza i-matte slurries.
(3) Iipolyetha ze-aliphatic ezingekho-ionic kunye ne-alkylphenol polyoxyethylene ethers. Ubunzima be-molecular yolu hlobo lwe-dispersant ngokuqhelekileyo lungaphantsi kwe-2000 g / mol, kwaye lugxininise ngakumbi kwi-dispersion ye-pigments ye-inorganic and fillers. Banokunceda ukumanzisa ii-pigments ngexesha lokusila, babhengeze ngokufanelekileyo kumphezulu wee-pigments ze-inorganic kwaye bathintele i-stratification kunye nemvula ye-pigments, kwaye inokulawula ukujikeleza kunye nokuthintela imibala edadayo. Nangona kunjalo, ngenxa yesisindo esincinci se-molecular, abanako ukubonelela ngokuthintelwa kwe-steric, kwaye abanako ukuphucula i-gloss kunye nokuhlukana kwefilimu yepeyinti. Amaqela e-anchoring e-Ionic ayinakubhengezwa kumphezulu we-organic pigments.
Ii-disperants eziphezulu ze-molecular weight
Ngowe-1970, ii-pigments eziphilayo zaqala ukusetyenziswa ngobuninzi. I-ICI's phthalocyanine pigments, DuPont's quinacridone pigments, azo condensation pigments zeCIBA, ii-pigments ze-benzimidazolone ze-Clariant, njl.njl. zonke zenziwe zaza zangena kwimarike ngeminyaka yee-1970s. Izixhobo zokuqala zokumanzisa ezinobunzima bemolekyuli kunye nezizisasazayo azizange zisakwazi ukuzinzisa ezi pigments, kwaye izixhobo ezintsha zokusasaza ubunzima bemolekyuli zaqala ukwenziwa.
Olu hlobo lwe-dispersant lunobunzima be-molecular of 5000-25000 g / mol, kunye nenani elikhulu lamaqela e-pigment anchoring kwi-molecule. Ikhonkco eliphambili le-polymer libonelela ngokuhambelana okubanzi, kwaye ikhonkco elisecaleni elisonjululwe libonelela ngesithintelo se-steric, ukwenzela ukuba amasuntswana e-pigment aphelele kwimeko ekhutshiweyo kwaye ezinzileyo. Izisabalali ezinobunzima bemolekyuli ephezulu zinokuzinzisa ii-pigments ezahlukeneyo kwaye zisombulule ngokupheleleyo iingxaki ezinjengombala odadayo kunye nokudadayo, ngakumbi kwi-organic pigments kunye nekhabhoni emnyama enobungakanani bamasuntswana amancinci kunye nokuhamba ngokulula. Izisabalali zobunzima bemolekyuli eziphakamileyo zizo zonke izisasazi ezidityanisiweyo ezinamaqela amaninzi e-pigment anchoring kwitsheyina lemolekyuli, enokunciphisa kakhulu i-viscosity yokuncamathisela kombala, iphucule amandla e-pigment tinting, isicwebezelisi sepeyinti kunye nokukhanya, kunye nokuphucula ukucaca kwee-pigments ezicacileyo. Kwiinkqubo ezisekelwe emanzini, ii-dispersants eziphezulu ze-molecular weight resistant zinamandla okumelana namanzi kunye nokumelana ne-saponification. Ngokuqinisekileyo, i-disperants ephezulu ye-molecular weight dispersant ingaba nemiphumo ethile, ephuma kakhulu kwixabiso le-amine le-dispersant. Ixabiso eliphezulu le-amine liya kubangela ukwanda kwe-viscosity yeenkqubo ze-epoxy ngexesha lokugcinwa; ixesha elincitshisiweyo lokuvula i-polyurethanes yamacandelo amabini (usebenzisa i-isocyanates enuka kamnandi); ukunciphisa ukusebenza kwakhona kweenkqubo zokunyanga i-asidi; kunye nesiphumo esibuthathaka se-cobalt catalysts kwi-alkyds yokomisa umoya.
Ngokombono wesakhiwo sekhemikhali, olu hlobo lwe-dispersant lwahlulahlulwe lwaziindidi ezintathu:
(1) Ii-molecular weight polyurethane dispersants, eziyi-polyurethane dispersants eziqhelekileyo. Ngokomzekelo, i-BYK 160/161/163/164, BESM® 9160/9161/9163/9164, EFKA 4060/4061/4063, kunye nesizukulwana samva nje se-polyurethane dispersants BYK 2155 kunye neBESM® 9248 yabaphulaphuli babonakala ngokubanzi. Inokunciphisa i-viscosity elungileyo kunye neempawu zokuphuhlisa umbala kwii-pigments eziphilayo kunye nekhabhoni emnyama, kwaye yakha yaba yi-dispersant esemgangathweni ye-organic pigments. Isizukulwana samva nje se-polyurethane dispersants siye saphucula kakhulu ukuncitshiswa kwe-viscosity kunye neempawu zokuphuhlisa umbala. I-BYK 170 kunye ne-BESM® 9107 zifanelekile ngakumbi kwiinkqubo ze-acid-catalyzed. I-dispersant ayinayo ixabiso le-amine, elinciphisa umngcipheko we-agglomeration ngexesha lokugcinwa kwepeyinti kwaye ayichaphazeli ukomisa kwepeyinti.
(2) I-Polyacrylate dispersants. Ezi dispersants, ezifana ne-BYK 190 kunye ne-BESM® 9003, ziye zaba zi-dispersants ezisemgangathweni jikelele kwiingubo ezisekelwe emanzini.
(3) I-Hyperbranched polymer dispersants. Eyona nto isetyenziswa kakhulu kwi-hyperbranched dispersants yi-Lubrizol 24000 kunye ne-BESM® 9240, eyi-amides + imides esekelwe kwi-polyesters emide. Ezi mveliso zimbini ziimveliso ezinelungelo elilodwa lomenzi wechiza ezixhomekeke ikakhulu kumqolo wepolyester ukuzinzisa i-pigments. Ukukwazi kwabo ukuphatha i-carbon black kusesemagqabini. Nangona kunjalo, i-polyester iya kukhanya kwiqondo lokushisa eliphantsi kwaye iya kudlula kwipeyinti egqityiweyo. Le ngxaki ithetha ukuba i-24000 inokusetyenziswa kuphela kwiinki. Emva kwayo yonke loo nto, inokubonisa uphuhliso lombala oluhle kakhulu kunye nokuzinza xa isetyenziselwa ukusasaza i-carbon emnyama kwishishini le-inki. Ukuze kuphuculwe ukusebenza kwecrystallization, iLubrizol 32500 kunye neBESM® 9245 zavela enye emva kwenye. Xa kuthelekiswa neendidi ezimbini zokuqala, i-hyperbranched polymer dispersants inesakhiwo semolekyuli engqukuva kunye namaqela adityanisiweyo we-pigment agxininiswe kakhulu, ahlala enophuhliso lombala olubalaseleyo kunye nokusebenza okunamandla kokunciphisa i-viscosity. Ukuhambelana kwe-polyurethane dispersants kunokulungelelaniswa kuluhlu olubanzi, ngokukodwa ukugubungela zonke i-alkyd resins ukusuka kwi-oyile ende ukuya kwi-oyile emfutshane, zonke i-polyester ezigcwele i-polyester resins, kunye ne-hydroxyl acrylic resins, kwaye inokuzinzisa uninzi lwekhabhoni emnyama kunye ne-organic pigments yezakhiwo ezahlukeneyo. Kuba kusekho inani elikhulu lamabakala ahlukeneyo phakathi kwe-6000-15000 yobunzima beemolekyuli, abathengi kufuneka bahlole ukuhambelana kunye nesixa esongezelelweyo.
Izisasazi ezilawulekayo zeradical polymerization
Emva ko-1990, imfuno yentengiso yokusasazwa kwe-pigment yaphuculwa ngakumbi kwaye kwabakho impumelelo kwitekhnoloji ye-polymer synthesis, kunye nesizukulwana samva nje se-free radical polymerization dispersants saphuhliswa.
I-Controllable free radical polymerization (CFRP) inesakhiwo esiyilwe ngokuchanekileyo, kunye neqela le-anchoring kwelinye icala lepolymer kunye necandelo elisonjululwe kwelinye icala. I-CFRP isebenzisa ii-monomers ezifanayo njenge-polymerization yesiqhelo, kodwa ngenxa yokuba ii-monomers zicwangciswe rhoqo kumacandelo eemolekyuli kunye nokuhanjiswa kobunzima bemolekyuli kufana kakhulu, ukusebenza kwe-dispersant ye-polymer ehlanganisiweyo kunomgangatho wokutsiba. Eli qela le-anchoring elisebenzayo liphucula kakhulu amandla okulwa ne-flocculation ye-dispersant kunye nokuphuhliswa kombala we-pigment. Icandelo elichanekileyo elisonjululweyo linika i-dispersant umbala osezantsi wokucola wokugaya i-viscosity kunye nokongezwa kwe-pigment ephezulu, kwaye i-disperant inokuhambelana okubanzi kunye nezixhobo ezahlukeneyo zesiseko se-resin.
Ukuphuhliswa kwee-dispersants zokwambathisa zanamhlanje kunembali engaphantsi kweminyaka eyi-100. Kukho iintlobo ezininzi zee-dispersants zemibala eyahlukeneyo kunye neenkqubo kwimarike. Owona mthombo uphambili wezinto ezisasazwayo ekrwada usezizixhobo zepetrochemical. Ukwandisa umyinge wezinto ezihlaziywayo ekrwada kwii-disperants lukhokelo lophuhliso oluthembisayo. Ukususela kwinkqubo yokuphuhliswa kwee-dispersants, i-disperants iya iphumelela ngakumbi. Ingaba ikhono lokunciphisa i-viscosity okanye ukuphuhliswa kombala kunye nezinye izakhono ziphucula ngaxeshanye, le nkqubo iya kuqhubeka kwixesha elizayo.
Nanjing Reborn New Materials inikezaukumanzisa dispersant agent yeepeyinti kunye nokwaleka, kuquka nezinye ezihambelana neDisperbyk.
Ixesha lokuposa: Apr-25-2025